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PCB Manufacturers in the Electronic Vehicle Game

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The Growth of Electric Vehicles The automotive industry's heavy-hitters are transforming their businesses and placing millions of R&D dollars into the future. What is the future you ask? You guessed correctly, electric vehicles (EV). Year over year we have...

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Choosing The Right PCB Manufacturer

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When it comes down to it, big problems generally start with the small stuff. The things that are often overlooked because of their seemingly small role they play in the big picture. Well, we would argue that the same goes for our industry.

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PCB Fun Facts

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Whether you are an industry expert or are completely new to the PCB realm, there’s a significant chance you’re missing some of the most basic fun facts!

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7 Deadly Sins: PCB Manufacturability

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When it comes right down to it, design flaws are built into the DNA of an end product. Ensuring that your PCBs are designed with the most effective manufacturability can not only make you more money, but it will save you time, stress, and anxiety. Unfortunately, there...

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Let’s Put Our Chips on the Table

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As we slowly emerge from the shock of COVID-19 and realize that this will remain in the fabric of our lives for the foreseeable future, there have been recent developments and actions from the highest level of government to bolster our economy and protect national...

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Working for You

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As we all wonder when we will get back to “business as usual,” it appears that this way of life will be with us for a while. At Aurora Circuits we are doing everything we can to service our customers while keeping our own teammates safe as possible through these...

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Risky Business

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We all try to mitigate risk every day in a plethora of our mundane tasks, even if it’s done sub-consciously.  These instinctual responses to stimuli are ingrained into us as we develop from infants into full grown functioning adults.  We all calculate risk...

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Break the Chain and Adopt “The Web”

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A chain is looked at as strong, unbreakable and secure.  The term “supply chain” is meant to conjure those same sentiments in the manufacturing sector, allowing all of us to believe that we manufacturers, in all industries, are impervious to disruptions in our...

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American-Made PCBs Strengthen National Security

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Did you know that our American defense and aerospace companies are having a difficult time sourcing their printed circuit boards domestically? It's true. THE INCREDIBLE SHRINKING INDUSTRY So many of our military PCB shops have disappeared, either through attrition or...

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Bring It Home: Onshoring

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Not everything has to go offshore.   There is an alternative to sending all of your PCBs orders offshore: Find some companies right here in the United States who can do what offshore companies can do.  There is a new trend in the PCB world called onshoring, which...

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What “Buy Local” Means for American Tech

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In a global marketplace, the phrase "buy local" takes on a new, different meaning.  It doesn't just mean "buy from the shop down the street."  When there's international competition, it means "buy from the shop in your own country." THE EVOLVING MEANING OF "BUY LOCAL"...

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By reengineering this auto manufacturer’s PCB, the cost dropped to 33% of the original amount, saving over $375,000.

In late 2015, Aurora received an opportunity to quote a LED vanity mirror for a major, fully electric car manufacturer circuit board.  The initial design was a plated-through-hole version that was fairly sophisticated for the application. The Manufacturer also required a production commencement in 60 days to prevent a shutdown of the production line.

The engineering team at Aurora Circuits suggested, after reviewing the manufacturer’s original design, that a redesign to a single-sided board would drastically save turnaround time and expense when starting production. The original design would sell for $2.25 each and require two separate printed circuit boards per vehicle. This particular part was reengineered into a single-sided, common version for less than $0.90 each, thus saving $2.70 per vehicle. When applying this to the production volume, Aurora Circuits is saving the manufacturer over $375,000 on a model year basis.

Also, to prevent any production line start up issues, Aurora Circuits built a small quantity of the plated through hole version until the single-sided version was fully tested and in full production.

Could your costs use a makeover? Let's talk.